|Product Name:||OEM Customized Die Casting Aluminum Gearbox for Machinery|
|General Capabilities :||Die Casting
Powder forging / Sinter forging
Investment Casting / Lost Wax Casting
|Industry Focus :||Aerospace Agricultural
Food Processing Marine
Natural gas Packaging/Converting
|Tolerances:||Straightness : ± 0005/ft
Concentricity: ± .0001
Diameter (outer/inner): ± .0002 in
Length : ± .0005 in
|Part Diameter :||Min: ½ in 12.7 mm
Max: 10 in 254 mm
|Part Length:||Min: 1 in 25.4 mm
Max: 40 in 1016 mm
|Part Width :||Min: .10 in 2.54 mm
Max: 41 in 1041.4 mm
|Part Height :||Min: .10 in 2.54 mm
Max: 35 in 889 mm
|Heat treatment:||Artificial aging, annealing ,Quenching+natural aging,Quenching+artificial aging, Quenching + stabilizing tempering, Quenching + softening tempering|
|Extra Machining Processes after Casting :||Gear Hobbing, Parting/Cutting, Facing
Turning: Contour Turning, Form Turning, Taper Turning, Straight Turning
Threading: External, Internal
Internal Forming, Knurling, Boring, Drilling, Counterboring
Countersinking, Pocketing, Profiling, Reaming, Tapping, Thread Milling
|Equipment :||Lathe / Engine / Turret / CNC( Tracer)|
|Fixturing :||Three-jaw chuck / Four-jaw chuck /In-House Fixtures & Tooling|
|Equipment Capabilities :||80T/160T/250T/800T casting machine,Sand blasting machine,5T electri stove,Metallographic detector,Independent mould manufacturingCNC Control Capabilities|
|Machinery Axis :||3, 4, 5|
|Secondary Services Offered:||Light Assembly Custom Packaging Painting
Powder Coating Welding Plating
Heat Treating Grinding Anodizing
|Production Volume :||Prototype , Low Volume , Mid Volume , Short Run , Long Run|
|File Formats :||STEP, IGES, SAT, DWG, DXF, VDA, Autodesk Inventor, SolidWorks, CATIA V5, CHINAMFG Edge, UGS NX, Pro/ENGINEER|
|Quality Checking Report||yes|
|Die Casting Machine Type:||Cold Chamber Die Casting Machine|
|Die Casting Method:||Precision Die Casting|
Importance of Lubrication in Gearbox Performance
Lubrication plays a critical role in ensuring the optimal performance, longevity, and reliability of gearboxes. Proper lubrication provides several key benefits:
- Reduces Friction and Wear: Lubrication forms a protective layer between gear teeth, bearings, and other moving components, reducing friction and minimizing wear and tear.
- Heat Dissipation: Lubricants help dissipate the heat generated during gear operation, preventing overheating and potential damage to components.
- Noise Reduction: Adequate lubrication can dampen noise and vibration produced by gear meshing, leading to quieter and smoother operation.
- Sealing and Contaminant Prevention: Lubricants create a barrier that seals out contaminants like dust, dirt, and moisture, preventing their entry and reducing the risk of corrosion and damage.
- Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the gearbox.
- Extended Lifespan: Lubrication helps prevent premature component wear and failure, extending the lifespan of the gearbox and minimizing the need for costly repairs or replacements.
- Optimal Performance: Gearboxes operate within specified tolerances when properly lubricated, ensuring they deliver the intended performance and functionality.
It’s essential to use the recommended lubricant type, viscosity, and change intervals specified by the gearbox manufacturer to ensure the best possible performance and longevity. Regular monitoring and maintenance of lubrication levels are crucial to preserving the health of the gearbox and its components.
editor by CX 2023-09-13